SINAMICS S120

SINAMICS S120 SERVICE

Wij bieden snelle, professionele reparatie van uw apparatuur!
ONZE DIENSTEN

Reparatie en diagnose

WE REPAIR & DIAGNOSE:

  • All types of power supplies (Basic, Smart Line and Active Line)
  • 1- and 2-axis drive modules
  • 3- and 4-axis Combi compact modules
  • Control units CU 320 and CU 320-2 DP
  • SMC encoder-interface modules
  • OP operator panels fitted with TCU
  • MCP machine control panels (keyboards)
  • Servomotors with Drive-Cliq interface (diagnostics only)
  • See the full list of Sinamics S120 devices we repair.

OPTIONS AVAILABLE:

  • Repair of the defective component
  • Exchange service – faulty unit swapped for a working one with cost adjustment
  • Diagnostics – when you are unsure whether a part is faulty
  • Rental of our module for troubleshooting or while yours is being repaired
  • We also purchase faulty Sinamics S120 components



Sinamics S120 repair service

SPECIFICS OF SINAMICS S120 REPAIRS

Koster Staphorst specialises in the professional repair of Sinamics S120 devices, providing comprehensive service solutions. Our expert team delivers precise diagnostics and rapid fault elimination, using advanced technology and original spare parts. We guarantee high-quality repairs tailored to each customer's needs, ensuring the long-term reliability and performance of your equipment.



Hoe het verzendingsreparatieproces werkt

1

Stuur een reparatieverzoek

Vertel ons welk apparaat beschadigd is en beschrijf de symptomen, foutcodes of machineproblemen.

2

Verzend het apparaat

Stuur de beschadigde PLC, CNC-module, HMI-paneel, frequentieregelaar, servomotor of voeding naar Koster Industrial.

3

Diagnose en offerte

We inspecteren het apparaat, verifiëren de storing en stellen een duidelijke reparatieofferte op.

4

Reparatie en testen

Na goedkeuring repareren we het apparaat op componentniveau en testen het onder bedrijfsomstandigheden.

5

Retourverzending

Na succesvol testen verpakken we het apparaat veilig en verzenden het per koerier terug.



WERKINGSGEBIED

→ Diagnostiek

Ons reparatieproces begint met een gedetailleerde beoordeling van de storing. Wij onderzoeken de voedings-, besturings- en vermogensmodules (inclusief IGBTs, MOSFETs en thyristoren) evenals de meet-, koels- en communicatiesystemen. Spanningscontroles en elektronische componenttests worden uitgevoerd.

→ Vervuiling verwijderen

Industriële apparatuur wordt vaak blootgesteld aan zware vervuiling. Elke assembly wordt grondig gereinigd in een ultrasone bad en gedroogd in gespecialiseerde apparatuur.

SINAMICS S120 REPAIR & COMPONENT REPLACEMENT

→ Repair and component replacement

We restore or replace damaged parts such as power modules, supplies, I/O sections, communication interfaces, and cooling or measurement systems. We also proactively renew the most failure-prone and short-lived components to secure years of trouble-free operation. PCBs are refurbished, and all THT and SMD electrolytic capacitors are always replaced.

→ Equipment testing section

Once repairs are complete, we test each unit on dedicated benches through several stages:

Stage I – safe-mode testing (galvanic isolation, limited supply power) using our proprietary "bulb testers."

Stage II – load testing
Conducted on a dedicated rig built around a CU 320 control unit. The stand is paired with a dynamometer that lets us load the device under test with up to 15 kW, enabling thorough checks of power supplies, drive modules and servomotors.

Stage III – integration testing with native Siemens CNC systems
We use a Sinumerik 840 D SL test bench to evaluate drive modules, Combi modules, operator panels with TCUs and MCP machine keyboards. The core test runs a CNC program in automatic mode for a minimum of four hours.

Stage IV (optional) – thermal-stress testing
Units are cycled at reduced temperature (≈ 0 °C) and then heated to 50 °C in an industrial oven. This procedure is reserved for elusive faults that appear only once every few hours—or even days—under normal conditions.

Koster Staphorst - Sinamics S120 Testing Procedures

Stage I – safe-mode testing
Galvanic isolation, limited supply power using our proprietary "bulb testers."

Stage II – load testing
Conducted on a dedicated rig built around a CU 320 control unit. The stand is paired with a dynamometer that lets us load the device under test with up to 15 kW, enabling thorough checks of power supplies, drive modules and servomotors.

Stage III – integration testing with native Siemens CNC systems
We use a Sinumerik 840 D SL test bench to evaluate drive modules, Combi modules, operator panels with TCUs and MCP machine keyboards. The core test runs a CNC program in automatic mode for a minimum of four hours.

Stage IV (optional) – thermal-stress testing
Units are cycled at reduced temperature (≈ 0 °C) and then heated to 50 °C in an industrial oven. This procedure is reserved for elusive faults that appear only once every few hours—or even days—under normal conditions.

Sinds 1987

Actief in industriële automatisering

2.500 m²

Werkplaats en opslagruimte

32

Technische specialisten